Restoration-Mini

Technical Forums => Maintenance and Modifications => Topic started by: stan360 on December 13, 2016, 05:20:34 PM

Title: Converting to Halogen from sealed beam
Post by: stan360 on December 13, 2016, 05:20:34 PM
Has anyone upgraded the old sealed beam head lamps to the halogen quadoptics or similar.   I was thinking about doing just that and using the plastic bowl instead of the metal ones.   

I purchased some new aftermarket metal bowls...they are s*%t.    My original Lucas ones are rusty s*%t to the point where I don't want to invest to much into them.  So I fought the after market ones half of the day trying to get things snug around the ol' sealed beams and never could manange to get a chrome trim ring around all of this.

So all this has me thinking of just getting plastic bowls and Wipac quadoptic H4's.....fits like a kit.  I am going to have the lights wired up to be fused independant high beam/low beam and seperate of one another. Will have a new alternator...should be good, or do I need something else ??
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on December 13, 2016, 05:29:27 PM
If you're going to run halogens you need to wire in a relay - if you don't know how to do that you have a couple of options - one I can draw you a simple diagram and you can DIY or two you can go to "Wired by Wilson" and buy one of his kits already done especially for a Mini - fused and all.

I did exactly what you're thinking about on Buzz - I bought Hella halogens and bulbs and plastic bowls - everything worked perfectly. However Buzz is a Clubman, so I can't comment on fitting the rings.

The plastic bowl kits were pretty cheap from Victoria British here in Lenexa.

One more thought - how about fitting LEDs instead? Low amperage and the kits are starting to get pretty reasonable.....

Do you anticipate doing much night driving in Butters?
Title: Re: Converting to Halogen from sealed beam
Post by: stan360 on December 13, 2016, 05:33:20 PM
I never thought about the LED's....could be good.  Do you know who  offers those ?  I did see a you tube video where someone made thier own LEDS out of some plastic lamps.

David from Wired by Wilson is fixing me up a harness for headlamps and spots....and an upgraded alternator harness as well, that will save me some grief.....I really don't expect to drive it much at night, but safety is key and it really would be best to run some brighter lamps.
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on December 13, 2016, 06:11:27 PM
Welcome to my world...  I'm currently expanding my electrical system.

I converted to Quadoptics (much brighter) and plastic bowls, running separate relays for low beams and high beams.  I've also got separate relays for the driving lamps and fog lamps.

The procedure is rather simple, but will require some hardware, bullet connectors, sleeving, wire (color-striped is nice), relay sockets, terminals and such. 

I didn't cut into the car's original wiring harness.  As you can see from my photos, I used the original wire from under the slam panel as my 'trigger wire' to the relay - which I added a 2 or 3 amp inline fuse to for relay protection.  As a power source to the relays, a separate B+ junction box which is connected to the B+ post of the starter solenoid (using proper heavy cable) is nice to have.


I've also included a drawing of my fog and driving lamp installation.  I've got separate 8mm LED indicator lamps (APEM brand, with chrome '½-V' bezels that match the Smiths full-scale gauges) on my gauge panel which allow me to quickly spot if I've got a lamp, fuel pump or the electric fan turned on.  The fog lamps can only be switched on if the low beams are on, the driving lamps only if the high beams are on - a legal requirement on this side of the pond.

The switches are also from APEM, the same switches as used in various military applications, as used by Prodrive, Williams and McLaren.


Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on December 13, 2016, 06:33:57 PM
If you go with LEDs you don't need the relays, they draw much less than even the standard head lights.

I saw a thread on TMF the other day on LEDs, let me go chase it down.....

Found these....spendy!  http://www.autoelectricalpartsuk.co.uk/index.php?route=product/product&product_id=1025 (http://www.autoelectricalpartsuk.co.uk/index.php?route=product/product&product_id=1025)

Can't find the one I'm looking for, it'll pop up......
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on December 13, 2016, 06:48:23 PM
When I first installed the Quadoptics, LED's weren't legal over here.  I've considered adding them to the brake light/running light and the European 'pilot' light inside the headlight. 

http://www.bettercarlighting.co.uk/index.php?act=viewProd&productId=507 (http://www.bettercarlighting.co.uk/index.php?act=viewProd&productId=507)

There are some monstrously bright LED's available today, and I agree - it could be a sensible and cost-efficient option.

http://www.bettercarlighting.co.uk/index.php?act=viewProd&productId=556 (http://www.bettercarlighting.co.uk/index.php?act=viewProd&productId=556)
Title: Re: Converting to Halogen from sealed beam
Post by: stan360 on December 13, 2016, 06:59:32 PM
Great diagrams John...that is very helpful.  I am browsing the mini forum on some of those head light threads Dave, I did find some good info.....I do run LEDS on Bmini for everything except the xenon beams, just didn't think to look into this on an older car, but yeah, they could lessen the load 
Title: Re: Converting to Halogen from sealed beam
Post by: stan360 on December 13, 2016, 07:11:19 PM
that gauge panel is super cool and matches nicely.
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on December 13, 2016, 07:45:45 PM
Thanks - I can't take all the credit for it though.

Around 17 or so years ago, I traded a jar of my home-made mirabella (wild plum) marmelade and $20.-  to dklawson for the basic 'box' with 3 gauge holes.  He was making a new one for himself and wouldn't be needing this one.  I used it as it was for quite some time, then cut the side and bent it forward, drilled holes for the lamps & switches, gave it some paint and added the hardware.

Not to brag, boast or derail the thread, but my marmelade (both mirabella and blackberry) has gone to multiple households in Canada, the U.S., England (KC is pretty much addicted to it, I sent him a jar last week in fact - he likes it on his vanilla ice cream - yum!), Malta, Australia and Portugal in part exchange for mini parts.  Not bad...
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 13, 2016, 08:54:39 PM
Here's my 2 cents:

My Mini came over from the UK with awful UK-spec sealed beams set up for driving on the left, so changing them for good-quality 'Wipac Quadoptics H4 quartz halogen headlights (for driving on the right) was one of the first things I did.  And I bought all new plastic headlamp bowls too and had no problems using them.  The headlights I used were Wipac instead of Hella or Bosch etc. because I wanted to stick with a British product, and the quality seemed fine.

I wired a separate relays for both low and high beams similar to the diagrams shown above, and I fused each relay too. 

I briefly considered going with a good 7" LED headlight instead because of all the light produced with lower power, but decided against using LEDs. Here's why:    Granted, the primary purpose of headlights is to light the road at night, but they have a secondary function as a traditional automotive styling element - especially on our Minis where, without intending to get all cutesy, they effectively act as the eyes on the car's face.   The problem with the LED lights I saw is that they are often dark when unlit, and way too busy with various design and technical elements within the lamp itself.  In short, fitting them would give my Mini two black eyes. And I just wasn't having it.

 

Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 13, 2016, 09:09:16 PM
Oh, and for brighter rear 1157 taillights/brake lights, I discovered a fantastic LED product made by Phillips. Unlike most automotive LED bulbs, these are completely street legal and they come well-engineered from a very trusted company - they are not some half-assed Chinese-built junk like 95% of automotive LEDs out there.   

https://www.amazon.com/Philips-1157-Intense-Vision-light/dp/B00P2D415K/ref=sr_1_2?ie=UTF8&qid=1481687902&sr=8-2&keywords=phillips+1157+led

I saw how well they worked when I followed behind my Mini at night in traffic (Dave, when you drove it in Phoenix) and no BS, these things kicked ass.  Much brighter on both taillight and on brake light functions than the lights of nearby cars on the road at same time.   Driving a Mini in modern traffic, I want every advantage I can get, and I think these are just the thing to help make the car more visible.

Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 13, 2016, 09:18:40 PM
Quote from: BruceK on December 13, 2016, 08:54:39 PM
The problem with the LED lights I saw is that they are often dark when unlit, and way too busy with various design and technical elements within the lamp itself.  In short, fitting them would give my Mini two black eyes. 

To my earlier point:

Like a electronic insect's eye:
https://www.carid.com/oracle-lighting/7in-75w-led-headlamps-pair-some-modication-required-mpn-5774-504.html?view=543024&gclid=CIrL0O_o8tACFQyNaQodjycJ7g

Ugh.
https://www.superbrightleds.com/moreinfo/led-vehicle-replacement-bulbs/7-round-h6024-dot-approved-led-sealed-beam-headlights-conversion/3146/6812/?utm_source=googlebase&utm_medium=base&utm_content=H6024-60x-H&utm_campaign=GoogleBaseChild&gclid=CKmEjKTp8tACFQ64wAodMssAqQ

More ugh.
https://www.tirerack.com/lighting/detail.jsp?ID=1277

https://www.amazon.com/GE-NIGHTHAWK-Round-Replacement-Headlamp/dp/B00BQX2BT8
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on December 13, 2016, 10:19:36 PM
Yep, I have to agree those are not attractive, same problem I had with the early aftermarket Zenons......there are new ones out now that are fairly standard looking, but they have those BMW style "angel eyes"....

I was happy enough with the Hella halogens I bought for Buzz, roughly $100 for bulbs and lenses, and they fit the plastic buckets perfectly.

These look pretty good for Zenons, I guess you could just not use the halos....

http://www.quadratec.com/products/97009_0304.htm?gclid=CLypj7v58tACFZGGaQodir4DWg (http://www.quadratec.com/products/97009_0304.htm?gclid=CLypj7v58tACFZGGaQodir4DWg)
Title: Re: Converting to Halogen from sealed beam
Post by: stan360 on December 13, 2016, 11:09:34 PM
There are some LED bulb options to use in place of the H4 halogen in the standard 7" lamps....would probably have to mod the plastic bowl a bit. Some of these are extremely pricey for a good manufacturer .  But I am sure they are bright.


http://www.xenondepot.com/h4-philips-12953BWX2-LED-Bulb-p/12953bwx2.htm



https://www.amazon.com/Headlight-Rigidhorse-Conversion-Perfect-Pattern/dp/B01DU30SGY/ref=sr_1_1?ie=UTF8&qid=1481696444&sr=8-1-spons&keywords=cree+h4+led&psc=1
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 14, 2016, 08:51:05 AM
Those LED H4-type replacement bulbs are interesting.  I would imagine that much like regular LED light bulbs for the home, the prices for the automotive replacement headlight bulbs will drop over time until it just becomes stupid to not use them.  But until then, their current prices make them difficult to justify.   

Especially when you can get a pair of quality, proven Hella H4 e-code headlights, with bulbs, for just $70

https://www.amazon.com/HELLA-002395801-Halogen-Conversion-Headlamp/dp/B001G72SKQ/ref=sr_1_3?ie=UTF8&qid=1481730122&sr=8-3&keywords=h4+headlight+7%22+round+hella
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 14, 2016, 09:04:19 AM
Here's a detailed evaluation of fitting the that Phillips H4 LED retrofit bulb.

http://www.xenondepot.com/2016-tundra-Philips-H4-led-bulb-s/82.htm

Title: Re: Converting to Halogen from sealed beam
Post by: tmsmini on December 14, 2016, 10:46:41 AM
John: Not to derail the thread, but you never offered marmalade for the distributor I sent you.
Anyone looking for a similar gauge plate, I have something similar I ended up not using.
Terry
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on December 14, 2016, 11:17:17 AM
Gauge plate?

Oh, for the instruments....sorry, got all involved with the lights discussion and lost my place in the thread..... ;D

John, what's the little gizmo just above the steering wheel? a hands free mic for your phone?
Title: Re: Converting to Halogen from sealed beam
Post by: MtyMous on December 14, 2016, 08:46:40 PM
I'm a bit obsessed with lights. Headlights, HID's, projectors, and LED's are my obsession. I will tell you that MANY of the LED bulb replacements are pure crap. They may be bright, but they don't disburse the light properly in a reflector housing because the filament of a haloven bulb is in a very precise location. Moving a LED chip too far from that pinpoint location causes light scatter and unusable light.

If you want LED's, I recommend the Truck-Lite's for a plug and play solution. It'll get you a bright light with high and low bean and arguably one of the best beam patterns of a drop in replacement without a projector. Not the absolute brightest, but it will dominate your current sealed beams. http://www.truck-lite.com/webapp/wcs/stores/servlet/ProductDisplay?storeId=10001&urlLangId=-1&productId=48710&urlRequestType=Base&langId=-1&catalogId=10002

If you don't like the look of those and you truly want to go with a bulb replacement in a new halogen housing, I would recommend doing plenty of research and don't go cheap. You'll regret it if you do.

If you want to start your research, I recommend this YouTube channel to start with and go from there. They do a lot of unbiased reviews and they measure the bulb's utility in lumens/lux instead of the "oooh, look how blue and cool it is" factor that most sites do.  https://www.youtube.com/channel/UCv0mG3NopUNFWYDsf_t9fqQ

I can help more with that if you're interested.
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on December 16, 2016, 07:26:37 PM
Quote from: tmsmini on December 14, 2016, 10:46:41 AM
John: Not to derail the thread, but you never offered marmalade for the distributor I sent you.
Anyone looking for a similar gauge plate, I have something similar I ended up not using.
Terry

Hi Terry, I didn't make any in 2014 or 2015, so didn't have any at the time.  Sorry about that -

Dave, yes, the microphone is for the telephone, though people can't hear me over the vehicle's noise.
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 17, 2017, 09:54:46 AM
Well, here we are a year later and I'm still wanting to do something with my lights....I don't drive at night that often in the classic but if I get caught out some evening it would be nice to be able to see......

To that end, buying the H4 bowls/reflectors and adding an LED bulb seems to be the best way to go even yet.....although it can be a bit spendy....looks like about $250 for all now.

I did H4's on Buzz and those were pretty good, especially on high beam, plus I had driving lights so I could get plenty of light on the road, but that was only on high beam, and most of the time when you need the extra light you can't use high beams due to oncoming traffic.

BTW, props to John for some really good diagrams for wiring up lights with relays.....especially for someone who's never done it before. I think I'll copy and print those to give out to people who ask me how to wire up their lights - with your permission of course.

These are the bulbs I'm looking at now, they apparently fit into standard halogen H4 reflectors and are a plug and play solution, very low amp draw like all LEDs. One thing interesting to me, apparently they get hot, as they have large built in heat sinks......I didn't think LEDs got hot - learn something every day.

Here's a link, seems the prices have come down about $40-50 compared to before and the power is up.
http://www.ebay.com/itm/Philips-X-tremeUltinon-LED-H4-bi-LED-Bulbs-Set-of-2x-Bulbs-6500K-200-12901HPX2-/362129326267?epid=1866904126&hash=item54509700bb%3Ag%3AHk0AAOSwoL5Z3lIi&vxp=mtr (http://www.ebay.com/itm/Philips-X-tremeUltinon-LED-H4-bi-LED-Bulbs-Set-of-2x-Bulbs-6500K-200-12901HPX2-/362129326267?epid=1866904126&hash=item54509700bb%3Ag%3AHk0AAOSwoL5Z3lIi&vxp=mtr)

Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 17, 2017, 01:24:59 PM
My goodness those LED "bulbs" are expensive!   

I share your desire for good lighting- the xenons on my '02 Cooper pale in comparison to the decent output of the HID headlights on my wife's Infiniti.   Like night and day, as they say.  ;D  I am actually considering upgrading the lights on that car to the xenons light housings as fitted to the later R53 models.

But, I've been pretty happy with the old fashioned H4 halogen headlights that I fitted to Emma.  Yes, it is lighting technology circa 1980, but they put out a decent enough light pattern and brightness when adjusted correctly.   Within the past several weeks I have driven the car at least 8 hours in the dark and I didn't find it wanting.   So Dave, which brand H4 headlights are you using now?  Are they decent aftermarket ones like Hella or Bosch?    If not, that would be the first thing I would swap out and see if that makes a difference.  My car has Wipac H4 housings.  I like them because they have the parking light built in, but I'm sure some Hella or Cibie could be even better.
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 17, 2017, 01:55:42 PM
Right now the green car just has sealed beams in it, I went ahead and ordered the Hellas that you linked. I had those in Buzz, but I used 55/100 bulbs.

I figure I'll try those first then I can always add the LED bulbs later if I feel I need them.

Don also needs better lights in both his Pup and his Midget, so we'll put a set of the Hella halogens in his Midget first as he's driving it a lot right now, then again depending on how those do we may add the LED bulbs later. One of the advantages of using the expensive LED bulbs is that you don't have to use a relay like you should do with the halogens, or else you may wind up burning up your weak ass Lucas switches.

John McGee says he's tried about every LED bulb out there and he thinks these are the best ones on the market right now, especially if you don't want those weird looking headlights like Bruce mentions, and the price has come down some - about $40-50.......

BTW Bruce, the Zenons in my 03 JCW were just OK, the one in my 2009 (if they would fit your car) are orders of magnitude better.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 17, 2017, 02:39:31 PM
This is a good resource for lighting.

https://www.danielsternlighting.com/products/products.html
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 17, 2017, 04:25:18 PM
Yes, I've had a number of email conversations with him in the past, but the answers he provided were going to be REALLY expensive....guy has to make a living I guess.

Expanding on the difference between the Zenons in my 03 and my 09 for a minute, not only are the newer ones considerably brighter, they also are a different color - the ones in the 03 were very blue white, these have a much more natural and yellow sort of color, they're not yellow like a sealed beam or halogen, but just not that pale blue white of the early ones.
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on October 17, 2017, 06:11:12 PM
I bought my 3rd brake light from Daniel Stern.  Rather than stick it to the rear screen, I made some legs for it and fastened it to the parcel shelf, situating it just above the windscreen rubber and lightly touching the rear glass.  In this way, I can remove or replace the rear window if needed without damaging the lamp.

Hella number 5239, Daniel Stern Model 39.

http://hella.com.au/cgi-bin/catalogue-hkg.pl?flcmd=preview&flmaint=337 (http://[u)

Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 17, 2017, 06:35:19 PM
Quote from: BruceK on December 14, 2016, 08:51:05 AM
Those LED H4-type replacement bulbs are interesting.  I would imagine that much like regular LED light bulbs for the home, the prices for the automotive replacement headlight bulbs will drop over time until it just becomes stupid to not use them.  But until then, their current prices make them difficult to justify.   

Especially when you can get a pair of quality, proven Hella H4 e-code headlights, with bulbs, for just $70

https://www.amazon.com/HELLA-002395801-Halogen-Conversion-Headlamp/dp/B001G72SKQ/ref=sr_1_3?ie=UTF8&qid=1481730122&sr=8-3&keywords=h4+headlight+7%22+round+hella

That quote is from over a year ago, and now it looks like Amazon is offering a 10% off coupon for that pair of Hella lights  which includes includes bulbs too.

   Great deal for $63! 
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 17, 2017, 06:39:12 PM
Quote from: John Gervais on October 17, 2017, 06:11:12 PM
I bought my 3rd brake light from Daniel Stern.  Rather than stick it to the rear screen, I made some legs for it and fastened it to the parcel shelf, situating it just above the windscreen rubber and lightly touching the rear glass.  In this way, I can remove or replace the rear window if needed without damaging the lamp.

Hella number 5239, Daniel Stern Model 39.

http://hella.com.au/cgi-bin/catalogue-hkg.pl?flcmd=preview&flmaint=337 (http://[u)

I've got the exact same one on my car and it kicks butt!    I like your modification!   And that really would've helped when I was trying to remove a dead fly between the glass and the light on my car -  finally was able to blast it out with some canned air. 
Title: Re: Converting to Halogen from sealed beam
Post by: gr8kornholio on October 18, 2017, 04:11:45 AM
I had the zenons on my 07 mini and they were fantastic, except for the constant flashing from oncoming drivers. 
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 19, 2017, 11:37:45 AM
so I bought a set of the Hellas like Bruce linked, and yes - they were a pretty good deal - $66 shipped with bulbs. In my shop they don't seem any brighter than the sealed beams I took out, but I'm off to work before light tomorrow so I'll see if I can notice any difference then.

My car had the Euro park bulbs tucked behind the sealed beams, they still work too......wish I had known they were there I might have tried to find a set of Euro lenses that have the holes for the park light bulbs. Oh well......
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 19, 2017, 03:06:13 PM
I didn't know you had those parking lights hiding behind the sealed beams (that's some crazy arrangement to do that, isn't it?)

Dave, return those Hellas you got back to Amazon (very easy to do), and get these Hellas with the built in parking lights instead!   The 'position lamp" is a parking light.

https://www.amazon.com/HELLA-002395071-Single-Headlamp-Position/dp/B000VU7C1Y/ref=sr_1_5?ie=UTF8&qid=1508450573&sr=8-5&keywords=hella+h4+headlight+7%22
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 19, 2017, 04:03:32 PM
I already installed them, and I would have to buy bulbs with those, and order two of them, cost would be quite a bit more......I'm OK with these as they are I think. Of course, if I went to the LED bulbs......nah, these are OK but thanks for the link!

Wait a minute, if Don hasn't installed his yet.........
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 19, 2017, 05:41:43 PM
Quote from: MiniDave on October 19, 2017, 04:03:32 PM
I already installed them, and I would have to buy bulbs with those, and order two of them, cost would be quite a bit more...

The cost would be about $23 more if my math is right.  Two $7 Hella H4 bulbs and $9 more for the pair of headlights. Not that much if you'd like to have the parking lights work. 
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 19, 2017, 05:55:35 PM
Yeah, what the heck, huh?

If Don hasn't done his I could give him these and return his new in the box, then go the other route.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 20, 2017, 06:27:42 AM
Quote from: MiniDave on October 19, 2017, 05:55:35 PM
Yeah, what the heck, huh?

If Don hasn't done his I could give him these and return his new in the box, then go the other route.

It's also quite possible to return the new lights you just installed.   It's not like you wore them out or anything.
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on October 20, 2017, 12:11:08 PM
I used them this morning on the drive to work and they were just fine - not zenon bright but certainly better than sealed beams. I think I'll just leave them as they are and save the $200 for the LED bulbs....I don't drive at night that much anymore as it is.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on October 20, 2017, 02:21:57 PM
Good to hear they made an improvement!   Sealed beams really do suck.
Title: Re: Converting to Halogen from sealed beam
Post by: John Gervais on November 05, 2017, 02:09:42 PM
Quote from: tmsmini on December 14, 2016, 10:46:41 AM
John: Not to derail the thread, but you never offered marmalade for the distributor I sent you.
Anyone looking for a similar gauge plate, I have something similar I ended up not using.
Terry

Terry, do you still have the same address?
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 05, 2017, 02:14:21 PM
Don bought a set also for his Midget but he says he's not impressed, they may be a bit better than his old sealed beams, but not enough to write home about - so I think he's going to go for some LED bulbs. Once he's guinea pigged them for me I might try a set too......
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 05, 2017, 06:19:48 PM
is Don looking to use LED retrofit bulbs to fit into his H4 lens housings?  Or the full-on purpose built LED headlamps?     

If a manufacturer would just make some LED headlights that don't look like robot insect eyeballs that would be great. Something that looks like regular old headlights but in LED format would probably get a lot more owners of classic cars interested.
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 05, 2017, 07:52:33 PM
We're putting purpose built LED bulbs into the halogen reflectors we just bought.....
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 05, 2017, 08:48:45 PM
Cool. Can't wait to hear how that goes.
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 05, 2017, 08:54:50 PM
Yeah, I think he's going to order them tomorrow.....I'm waiting to see how they work for him before I pop for them too.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 06, 2017, 06:53:33 PM
I was doing a little research on this subject and came across this arilcle https://thegarage.jalopnik.com/should-you-swap-your-headlight-bulbs-for-leds-1728026383
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 06, 2017, 08:33:15 PM
The ones I've been looking at have a nice aluminum finned block on the back for the heatsink, but I'm a little concerned about those inside our Mini headlight buckets, especially the plastic ones. I'm gonna talk to John McGee about that, he's used about all of them on the market.....he pointed me to these so I'll see what his experience has been.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 07, 2017, 02:16:07 PM
The more I learn about these LED replacement H4 'bulbs', the more I realize there is a whole lot of stuff to know.   

Here's a 30 minute (!) video on just the types of LED bulbs that are available out there.  Wow.

Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 07, 2017, 03:51:06 PM
The Phillips Lumi leds are what I was going to buy, not because I'm particularly smart about led headlights, but more from pure dumb luck!   ;D
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 13, 2017, 03:20:48 PM
So...  did the LEDs arrive? 
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 13, 2017, 03:53:38 PM
He hasn't ordered any yet, and after all the reading you posted, I'm reluctant to.......
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on November 14, 2017, 04:11:18 PM
I removed one of Emma's headlights this past weekend because there was a little movement in the way it was mounted - I wanted to make it more secure. 

While I had the H4 Wipac headlight out, I looked at the plastic headlight bucket and tried to see how much space there was behind.  It looks like there might be 2-3 inches - maybe a little more.  But the big concern I would have with LED bulbs and their heatsinks concerns the bucket material itself.  The buckets look to be made out of plain old polypropylene - which has a melting point just slightly above the pissed-off glare of an angry woman.  Plus, there is no ventilation in there at all. All the weather protection they offer means no air can circulate and no cooling will happen.  I think at a minimum a metal headlight bucket would be needed.   
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on November 14, 2017, 04:45:00 PM
I think you may be right.....John McGee tried some of these in his Suburban, he says they will just fit in a Mini headlight bucket but he's not sure about the heat and the plastic either.

https://www.ebay.com/itm/100W-10000LM-H4-LED-Headlight-Kit-9003-Bulb-Hi-Lo-Beam-Bulbs-HB2-Lamp-6000k/302291013337?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649 (https://www.ebay.com/itm/100W-10000LM-H4-LED-Headlight-Kit-9003-Bulb-Hi-Lo-Beam-Bulbs-HB2-Lamp-6000k/302291013337?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649)
Title: Re: Converting to Halogen from sealed beam
Post by: MtyMous on November 14, 2017, 07:31:01 PM
I've done quite a few headlight conversions. Let me know if you have any specific questions. Looks like you're on the right track and doing research. It's important to get a LED that emulates a halogen filament as closely as possible so that the reflector design still works in your advantage and doesn't just scatter light everywhere. You're on the right track. I'll be watching this one.
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 06, 2017, 07:34:23 AM
Just noticed these full LED headlamps are on sale on Amazon.  Not cheap, but prices are coming down. 

GE Lighting 69821 Nighthawk LED 7-Inch Round Replacement Headlamp https://www.amazon.com/dp/B00BQX2BT8/ref=cm_sw_r_oth_api_96.jAbAJ80JAP
Title: Re: Converting to Halogen from sealed beam
Post by: MiniDave on December 06, 2017, 08:50:00 AM
That's for one, right? so $300 the set?
Title: Re: Converting to Halogen from sealed beam
Post by: BruceK on December 06, 2017, 12:30:36 PM
Quote from: MiniDave on December 06, 2017, 08:50:00 AM
That's for one, right? so $300 the set?

Yup.  They sell the singly to include motorcycle market. 

Yeah.  Expensive.  But less expensive than they used to be from a named manufacturer.    There are of course no-name Chinese clone LED headlights that cost a lot less.
Title: Re: Converting to Halogen from sealed beam
Post by: Bahowe1 on December 07, 2017, 06:11:35 AM
How do these compare to the truck lites? Or as someone said, are they the same ones rebranded??  I'm very interested in trying them. I've been watching this topic for a while. Thanks!
Title: Re: Converting to Halogen from sealed beam
Post by: MtyMous on December 08, 2017, 07:20:25 PM
I thought I had posted this in here earlier, but I guess I didn't.

If you want off-the-chelf solutions for LED headlights, you really should look at these guys' videos. They do detailed and unbiased analysis of headlights. The one you've posted is most similar to the TruckLite model. I believe it's a licensed version. Is uses nearly an identical reflector to the truck-lite and the same heatsink. I just think the Trucklite's "unbranded" look is way nicer looking.

Watch the whole video below before you buy anything. If you aren't happy with these, stay tuned to my build. I'm going to make my own LED projector headlights for Tink.